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The challenge

Supporting a growing metallic additive manufacturing industry

Additive manufacturing, or 3D printing, offers huge advantages over traditional manufacturing methods for increased efficiencies and productivity.

In addition to reducing waste material, bringing down labour costs, and speeding up the development and test phase, additive manufacturing allows for product customisation and the ability to make complex parts.

As Australian adoption of metallic 3D printing increases, so does the need for innovative technologies and processes to support the growing industry.

We're investing in metallic additive manufacturing research and development to strengthen and enhance local manufacturing and ensure global competitiveness for Australian businesses.

Our response

Supporting industry with innovative technology and processes

[Music plays and an image appears of a female walking through a laboratory and text appears: 3D printing is the fastest growing manufacturing technology globally]

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[Image changes to show a hand operating a machine and text appears: Metal 3D printing market will be worth $10BN by 2030]

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[Image changes to show a machine in operation and then the image changes to show a female turning towards the camera and smiling]

[Image changes to show 3D metal printed objects and text appears: The possibilities are endless]

[Image changes to show a computer generated diagram of the objects and then the camera zooms out to show a male looking at the diagram on a computer screen]

[Image changes to show a male holding a 3D metal printed object]

[Music continues to play and text appears on a black screen: CSIRO’s Lab22, Stimulating industry investment in additive manufacturing]

[Image changes to show a view looking down on a male in a room with a laser machine]

[Image changes to show a male standing at a data screen talking to an audience and text appears: More than 4000 visitors since 2015]

[Image changes to show a machine in operation welding and text appears: Reinventing manufacturing]

[Image changes to show a  male opening a laser machine and then the image changes to show a hand painting with a brush onto to a surface and text appears: Creating new opportunities for Australian industry]

[Image changes to show a male’s face as he looks at the machine]

[Image changes to show a metal mould in a machine]

[Image changes to show the male with his hand in the machine and then the image changes to show the machine in operation and text appears: Clean, efficient and cost-effective]

[Images move through of a male wearing safety glasses and smiling at the camera, another male smiling at the camera, and a female wearing safety glasses and smiling]

[Image changes to show a rear view of a male walking down a corridor wearing a white lab coat and text appears: We’re linked into aerospace, defence, biomedical and sport manufacturing]

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[Image changes to show liquid pouring down the screen and text appears: “Lab22 offered us significant efficiency gains”, Thales Group, Melbourne]

[Image changes to show a male painting a metal mould and text appears: “A brilliant way to shortcut the prototype process”, Albins, Bendigo]

[Image changes to show two measuring dials and text appears: We work with SMEs and multi-nationals]

[Image changes to show three different measuring cylinders for print head shielding, powder backing and chamber purging]

[Image changes to show various samples of different labelled metals moulded into shapes and the camera pans along the row of shapes]

[Image changes to show a machine and then the image changes to show three people wearing protective clothing and looking at a crane]

[Music continues to play and the image changes to show a spinning sphere which gradually morphs into text: OMX Solutions, www.omx-solutions.com]

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[Image changes to show text: AnatomicsRx]

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[Image changes to show a male riding away from the camera on a pushbike and text appears: Circle Custom]

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[Music continues to play and text appears on a black screen: “Lab22 played a critical role in our oral appliance development, Oventus, Queensland]

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[Image changes to show a male spraying various metal moulds and text appears: We partner with universities and research organisations in Australia and globally]

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[Image changes to show a machine in operation and text appears: Lab22 is innovating additive manufacturing]

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[Image changes to show a black screen and text appears: We’re solving challenges with innovative science and technology]

[Image changes to show a male and female sitting at a desk looking at two computer screens and the camera zooms in on the female’s hands on the keyboard]

[Image changes to show the male and female’s faces as they look and then the image changes to show the male working on a machine]

[Camera zooms in on the machine in operation and then the image changes to show a machine drawing a design on a metal object and text appears: Developing IP]

[Image changes to show a 3-D printer in operation and text appears: And commercialising industrial applications]

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[Image changes to show a 3-D metal printed CSIRO logo and text appears: Want to work with us? Get in touch, WWW.CSIRO.AU/LAB22]

[Music continues to play and the image changes to show the CSIRO logo and text on a white screen: CSIRO, Australia’s National Science Agency]

Metallic additive manufacturing, or 3D printing, is the fastest growing manufacturing technology globally. At Lab22 we’re working on exciting future developments in metallic additive manufacturing and creating value for Australia’s manufacturing industry.

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The Lab22 Innovation Centre is one of Australia's leading centres for metallic additive manufacturing, with broad expertise and capability.

Since Lab22 opened its doors in 2015, our mission has been to increase the adoption of metallic additive manufacturing across Australia.

We have worked with Australian companies to make metallic additive manufacturing technologies more accessible, which has helped stimulate local investment in the technology. Our world-class additive manufacturing researchers have developed novel technologies that have resulted in the creation of new companies. Working with Monash University, we helped create and promote Australia’s first Additive Manufacturing Hub. Generously supported by the Victorian Government and led by AMTIL, the Additive Manufacturing Hub has taken responsibility for promoting additive manufacturing and further stimulating industry adoption of additive manufacturing in Australia.

Lab22 houses a vast array of metallic additive manufacturing technologies. Our machines can be categorised based on how the raw material is fed (powder bed, cold spray, blown powder) or their heat source (e-beam or laser). They can also handle a wide variety of materials including ferrous metals, non-ferrous metals and sand.

Lab 22 breaks down barriers to entry in 3D printing for small business.

Lab 22 offers:

  • Metallic 3D printing (e.g. titanium, aluminium)
  • Advanced machining for improved profitability
  • Surface engineering for enhanced performance
  • Laser assisted additive deposition
  • Laser heat treatments.

Our equipment includes:

Industry can 3D print out of sand, titanium and other metals using Lab 22 facilities.

  • Arcam A1
  • Concept Laser M2
  • Optomec LENS MR-7
  • Voxelject VX1000
  • Cold Spray Plasma Giken.

Our experts work closely with companies on cost-effective solutions, catering to a wide spectrum of requirements, such as increasing the speed, performance and affordability of technologies. We capture 3D data and simulate both the manufacturing process and in-service part performance. Our designers can turn a new design idea into a testable prototype within a week.

We're working on some exciting future developments which include new innovative materials and additive manufacturing techniques for the Space, Defence and Medical Industries. We help manufacturers optimise build parameters for difficult-to-make products and better predict product performance characteristics. We explore the potential for metal-matrix composites, develop robotic free-form additive manufacture and design computational models for additive manufacturing processes.

These innovations help support a growing Australian additive manufacturing sector and provide local businesses with a globally competitive edge.

Lab22 creates value for Australia’s manufacturing industry case studies

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